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SH Garage: Gone To The Rallye

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SH Garage: Gone To The Rallye

 

‘Not Great’ Planning Mode

 

The best part of an adventure is the planning, right? Yes, and no. The best part of the adventure to me is just saying ‘yes’ to things and doing it. Sometimes it all goes off without a hitch; other times you’re seeing the back of a recovery truck. But hey, it’s all part of it.

While many of the other Speedhunters are incredibly organised people (looking right at Paddy McGrath), I’m just a little… looser.

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Sure, to get to events, and especially a pretty strictly-scheduled rally, does take a degree of planning, but I can quite happily leave a lot of stuff to the very last minute, or even worse, to chance.

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My process is simple: I see an event; I spend about 15 minutes online checking out how feasible it is to get there; I get a hotel booked with free cancellation (and no prepayment for absolute minimum commitment); and then forget all about until it’s pretty much time to go.

Case in point: The 2021 Roger Albert Clark (RAC) Rally.

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It was the start of May when I decided that the RAC was a possibility, a full six months before the event. When did I book vital things like a ferry or even decide what car I’d drive for the week-long odyssey? I can hear Paddy wincing, but a whole three days before. Booked on Sunday afternoon, travel on Wednesday morning.

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Normally I’d have to decide which car to take, but my hand was forced this time after I sold my Hyundai i30N a few days before the event.

The Hyundai was an amazing car and I enjoyed every single one of the 21,000km we spent together, but I was paying a pretty sizeable chunk of cash every month for the privilege. While trying to simultaneously save for a house deposit, something had to give.

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Hyundai gone, attention turned to my somewhat neglected 106 Rallye.

The little Peugeot and I had been pretty distant for a few months. A busy work schedule meant it was nearly three months since I’d sat behind its wheel, but the time had not been wasted. It got a run to Rallye Omologato 2 in the hands of Maurice Malone, and then went in for some mechanical work. Owning an older performance car – with 103bhp I’m clinging to that title – requires continuous preventative maintenance, but little updates also make life easier.

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Jumping back in, it felt like we hadn’t been apart. My feet immediately reset to the incredibly offset pedal locations, the deft throw of gearshift no more than muscle memory, and the familiar urgency of the rev-happy lump upfront had turbo boost instantly expelled from my mind.

There was one issue though – the 106’s NCT (National Car Test) cert had lapsed.

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Being legal was somewhat important given I had a lot of driving ahead of me, but looking into online bookings, the wait time for this annual road worthiness test – similar to the UK’s MOT, Japan’s shaken or Germany’s TUV – was six weeks.

In an amazing twist of fate though, a cancellation appeared for Tuesday morning, a mere 14 hours before I was due to leave on a ferry. This was last minute to the extreme, but I had faith in the little Rallye. After a somewhat tense 40-minute outside the test centre, it emerged with a ‘thumbs up’ from the tester and a new cert sitting on the passenger seat. Happy days.

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Home from work and everything needed packed into the boot, the back seat and footwells of the little Peugeot, I had enough time for about four hours of rest, although that was mostly spent thinking about what I’d forgotten.

My alarm went off at 1:15am and I was on the road 15 minutes later, albeit with the 106’s engine running at a higher-than-normal idle.

From home to the ferry in Belfast took just over four hours, the only talking point being an incredibly thick blanket of fog for the first 90 minutes. Prior to crossing over into Northern Ireland was a chance to fill the Peugeot’s fuel tank and grab some pancakes for breakfast.

Dashboard dining at five in the morning isn’t all that flash, but it sure hit the spot.

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I arrived at the ferry terminal with plenty of time to spare, which isn’t something I do often. Blanket? Check. Netflix? Check. For a man who forgot to put a spare wheel in the car, I had my priorities in the right place.

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Driving onto a ferry is always a rather fun experience, and while I might not have all the ro-ro facts like Ben and Ryan did with their recent trip to Ireland for 86 Fest, I can tell you that Stena Line to Cairnryan do serve a very fine breakfast and have a very comfy lounge.

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I arrived in Scotland to weather that had turned. Rain and cold – for my first ever time in the country, it felt apt. I don’t think I’d have liked it any other way to be honest.

Thankfully, it was nicer a few days later when border-hopping again to grab that all-important ‘car in front of country sign’ photograph.

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The one thing I wasn’t expecting was the incredible filth spraying off the near constant line of HGVs as I made my two-hour trip east towards the English border and onto Carlisle. By the time I stopped for fuel outside Gretna, the poor 106 was properly blackened, but deep down I thought it just looked proper.

I’ve said it before, but the Rallye is a car that looks equally great whether it’s polished or filthy.

The real MVP on day one was my Sennheiser headphones and a stack of downloaded podcasts. Throughout the week, this pairing was called upon during long drives, although occasionally there was time for some period correct ‘dodgy’ music. Because as great as the diminutive Peugeot is, cruising alone at motorway speed (which equates to almost 5,000rpm) can get a bit wearisome, although the deceptively-comfortable seating position really helps.

I made it to the RAC scrutineering, took and few pictures and collected my media accreditation – so far, so good. After dropping my bags to the hotel, I grabbed a bit of lunch and the headed back to the rally base for some more snaps. Again, no problems.

It felt like nothing could go wrong. Until it did.

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Heading home, the Peugeot lost all battery power and ended up stranded in a dark lane. It didn’t take long to diagnose the problem – an empty space where the alternator belt should have been. Clearly it’d had enough and exited somewhere along the road.

It was the first night of my week-long adventure and my 106 was already on the back of a recovery truck. Thankfully, I’d signed up to the AA Breakdown service before leaving, so maybe I was prepared after all.

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The next morning, with a fresh battery from an absolute legend of a roadside tech named Rob – a fellow rally man – we got the 106 to a nearby parts supplier. £5.20 for a new belt, fitted right there outside the door by Rob, and I was good to go.

A little over an hour after the 106 came off the axle stand I was parked in a forest in Kielder.

Rally Mode

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Over the next few days, the routine went like this: Get back to the hotel, throw the rally map out on the bed and figure out where the entrance to any given special stage was. Once pinpointed, I’d throw it into the phone and save it, then memorise the first car due time and work from there. Adding time for travel and a need to get there early to avoid too much of a walk (I know how precious that sounds, but remember I’d be laden down with cameras and gear), I’d end up with a rough estimate of my wake-up time for the next morning. It always seemed to be 6:30am.

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Arriving earlier on a stage allowed me to take a walk around and get an idea of good shooting locations, and just enjoy the peace and quiet of a forest in the early morning sunshine ahead of a frantic day.

It was also a chance to get in and set up things like remote flashes ahead of the first competing cars.

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The Rallye also doubled as a mobile office for the week. Stage shot, I’d grab my laptop and download my images. This is handy to keep memory card space free on the cameras, but also to get a few images quickly edited for social media. Although, the second part was a rather fruitless exercise given I barely had any mobile reception out on the rally route.

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As the days past, I only grew fonder of my 106. Laden with soggy jackets and muddy boots, it climbed hill after gravelly hill through the woods to the stage-side car parks – generally openings on wider off-road tracks that were often icy. Most of the vehicles were vans and SUVs, but a few hardy souls followed the ‘not in its natural environment’ approach.

From that first night blip, the Peugeot never missed a beat. Even the high idle rectified itself quite early on, a sure sign that the 1,300cc 8V just needed driving.

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As you may know from my RAC story, weather-wise, Friday evening was downright terrifying. I tend to sit low and reasonably far from the wheel of a car, but on this occasion I was nearly bolt upright, seat slid forward with two rather white-knuckled hands gripping the steering wheel.

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Storm Arwen had struck, and having left the final stage of the day amidst a snow blizzard, I’ll never forget the drive back to Carlisle. Pitch black, the admittedly poor lights of the 106 were no match for the oncoming deluge of snow. Reduced to dipped beams and at times park lights, the road became an invisible labyrinth of standing water and was only defined by the white lines visible in places. Every few miles there was a tree or debris to swerve around, one hazard in particular appearing quite suddenly on the outside of a crested corner.

It took two gruelling hours to get back to the hotel when Google Maps had advised 53 minutes.

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Stages were cancelled the following day, providing an opportunity to do some unplanned exploring. I’d seen pictures of the Lake District and it looked like perfect 106 Rallye territory, so I grabbed a coffee and headed 90 minutes north.

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Cockermouth to Keswick via the Honister Pass is one of the most spectacular drives I’ve ever done, helped in part by a lack of traffic on this crisp winter afternoon. The fabled allure of the great British B-road was living up to its stature, and mile after mile the 106 sang to its heart’s content. Naturally though, I had to add some spice to the situation.

When I’d seen the Lake District in pictures, it was launch photos of the 2017 Ford Fiesta WRC on the Honister. What I hadn’t done was research, and didn’t know it was both extremely steep, reaching 1,167ft at a 1-in-4 gradient, and extremely prone to ice. So, yes, it was mega, except for the terrifying descent. If I had crashed, at least the scenery was nice.

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As the Roger Albert Clark rally headed south to Wales, so did I. This drive from Carlisle to Snowdonia was the second longest stint of the trip, but the 106 ate it up. Sure, it may be tiny amongst modern traffic and a wee bit unrefined, but it’s fun. There are no modern frills, but that allows a chance to think, to plan and to take in the sights of the road.

Making a quick fuel stop with 106 miles to go was most definitely not planned.

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One thing I’ve come to learn about the Rallye is that it’s a welcoming car. People pass compliment, take pictures and want to chat, in a way perhaps I wouldn’t have got with the Hyundai or something modern. During a stop to take photos on the way to Dyfnant, a group of off-roading Land Rovers pulled in, and within minutes we were all chatting and checking out each other’s vehicles.

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The last few days in Wales were flat out. There were early mornings, late evenings and plenty of miles in between, but ultimately, I knew there was a ferry leaving Fishgaurd at 1:00pm on Monday that I intended to be on. That gave me a pretty firm cut off of 10:00am leaving Walters Arena, yet here I was at 10.15am admiring my little Rallye. Welsh mud, rolling hills and a dirty Peugeot 106 isn’t everyone’s dream view, but it is mine.

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The drive to the ferry was frantic as expected, and I arrived with a whole six minutes to spare. Boarded and settled in the lounge, it felt great that the Rallye and I had made it to the end, even if another three hours lay ahead from Rosslare to home.

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When you ask what some of us are doing with our SH Garage cars, well, I’m mainly just driving mine. The Rallye is outside the window as I speak, and I now feel torn about whether to put it into winter storage or not. Over six days, across five countries and clocking up 2,450km (1,520mi), we both had an adventure of a lifetime.

Cian Donnellan
Instagram: Ciandon
Facebook: CianDonPhotography

 

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Team Speedhunters

Editorial Director:
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Commercial Director: Ben Chandler
Creative Director: Mark Riccioni
Contributing Editor:
Dino Dalle Carbonare
Technical Editor: Ryan Stewart
Contributors: Will Beaumont, Keiron Berndt, Jordan Butters, Ron Celestine, Mario Christou, Cian Donnellan, Matthew Everingham, Chaydon Ford, Blake Jones, Stefan Kotze, Vladimir Ljadov, Paddy McGrath, Brandon Miller, Rick Muda, Yaheem Murph, Sara Ryan, Trevor Yale Ryan, Dave Thomas, Toby Thyer, Simon Woolley, Naveed Yousufzai

 


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Burn Your Rulebook: Meet The Half11

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Burn Your Rulebook: Meet The Half11 – Speedhunters



Burn Your Rulebook: Meet The Half11

Given our track record, it’s probably a little hard to believe that Keiron and I don’t intentionally seek out projects that provoke knee-jerk reactions. However, I promise you there is no ‘trigger’ pay packet bonus here at Speedhunters. If there was, both of our projects would probably be further along.

While I’m being honest, as much I’m becoming accustom to expecting the unexpected with Keiron’s photoshoots, his curve balls seem to be getting wilder with each pitch. Seeing an eyeless Porsche staring back at me from within this photoset, ‘Here we go again…’ was about all I could say before getting down to business.

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Considering the photos breaking up these paragraphs, I’ll grant you skepticism regarding our unintentional, yet continuous sparking of powder kegs. Kyle’s Mustang, Live To Offend’s E30 and Mike’s K-powered Ferrari – these are all builds that have veered from paths previously considered acceptable.

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The appropriately-named ‘Half11′ is no less of a departure from roads well-travelled. A Porsche 911 carved up more than a festive Turkey might seem like sacrilege for social media’s sake, but this car is actually a homage to motorsport of the 1960s and ’70s – an era its designers view as one of the most romantic.

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To better explain how and why this car is a homage rather than a desecration, I first need to better introduce the parties involved.

Oil-Filled Pens

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Oil Stain Lab is the creative umbrella under which twin brothers Iliya and Nikita Bridan operate. The Ukrainian-born, Canadian-raised and Italian-educated siblings have found home in California. Neither brother grew up with a wrench in their hand, a point worth noting before proceeding with this article. The Half11 project is as much a design experiment as it is a real-world vehicle.

“We (mostly) drew cars and dinosaurs as kids… it’s much easier to design cars as profession than it is dinosaurs,” Nikita explained, before quickly adding “unless you work for a film studio”.

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After formal education, both Iliya and Nikita went through several rounds of on-the-job training. Individually, they have built names for themselves by being incredibly methodical with their design approach. Typically working for companies with at least a tangential connection to cars, they are as capable designing quarter panels as they are advertising panels.

In a designer’s 9-5 (rarely does such a thing exist) they are challenged to deliver clients’ needs, even when those needs are radically unclear.

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Client work has made Iliya and Nikita’s skin incredibly thick when it comes to criticism. So, comparatively any negative feedback the Half11 has received online has simply been regarded as par for the course.

Both are thankful that their day jobs keep them very busy. The fruits of their labor have also allowed them the resources necessary to play with cars in their limited ‘down’ time.

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That time between client emails and personal commitments is where Oil Stain Lab was born. It has always existed to be an escape, and as a result there’s never been a reason to compromise or play things safe.

Therefore, a 911 with an F1 car shoved up its rear end seems like a perfectly reasonable idea.

Crass aside, before we get to the nuts and bolts, I feel it worthwhile to mention again that this is a fun project for the Bridan brothers.

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Their tongue and cheek approach to the build as a whole is evident via the IKEA-themed ad above. Could you imagine an IKEA-produced car? Hopefully they’d add a bit more length to those damn Allen wrenches.

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Oil Stain Lab has extended their imagination to a robust ‘alternate history’ of the Half11’s conception too.

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“The ‘alternate history’ images have actually upset people the most,” Nikita explained. Simply put, some self-proclaimed Porsche ‘experts’ have become wildly upset to learn this car never raced historically, nor was it ever experimented with in secret, despite images that suggest it may have.

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I have not waded through all the comments on Oil Stain Lab’s social media accounts, but one can only imagine the confusion among Porsche enthusiasts when they realize they’ve been subject to a deep fake. It’s one of the more clever ways I’ve seen a company build project buzz in some time.

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For the Bridans, rooting their project in the aesthetic of the 1960s and 1970s has really helped ground it. “Racing in the ’60s and ’70s was the peak era for many enthusiasts,” said Nikita as he described his passion for motorsport designs of that time period.

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As someone that’s never been much more than a casual motorsports fan, I must agree with Nikita’s assessment. That era is particularly enticing simply because it’s so stripped down. The raw pursuit of speed and comparatively rudimentary understanding of vehicle design and aerodynamics led to some of the most creative and celebrated vehicles in motorsport history. Adding to that, these cars were piloted by true gladiators with unique personalities.

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From a purely fandom perspective, it then makes perfect sense that a model of a Tyrrell P34 wheel sits in the studio.

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It also makes sense that a six-wheeled version of the Half11 also exists within Oil Stain Lab’s alternate timeline.

That’s Cool, But Is The Half11?

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The Half11 is the progression of what the Bridans call a small collection of hot-rodded 911s. Having done your typical purist – and a few non-purist – modifications, they wanted to make a drastic departure from ‘standard Porsche’.

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A car that simply looked different wouldn’t be enough, however. It had to be uniquely engineered as well.

Naturally, the project was approached in a way that mirrored Iliya and Nikita’s professional endeavors. With design language rapidly developing thanks to their alternate history, sketches hit the table at a fever pace. During this process, the brothers occupied both ends of the boardroom table, as the clients and also as the agency.

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When I asked if the pair learned to fabricate as part of the Half11 process, Nikita explained that despite having an extensive interest in automobiles, their hands-on experience started rather late. “I didn’t learn to drive stick until 25, and hadn’t done an oil change until about then either. So no, we didn’t do the heavy fabrication.”

Joe Scarbo from Scarbo Performance took the brothers’ original drawings and turned them into functional designs using SolidWorks software. From there, Joe got to work creating the chassis in DOM tubing and the suspension components in heat-treated 4130 chromoly.

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Joe is one of a handful of wonderfully talented people that have been roped into this car’s construction. During the design process, he ensured the chassis would work as people would both expect and demand it to. In particular, keeping the car to the overall height the design called for has proven quite the challenge. As a point of reference, the dash has been lowered roughly 2.25-inches from where it originally sat in the 911.

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The goal all said and done, is a vehicle that is about the height of a Ford GT40. In person, the Half11 has a huge presence, despite actually being rather small.

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Driveline angles become problematic the more you squish a car and Joe spent considerable time in this area making it all work.

A lot of care went into reworking and redeveloping ideas without changing the overall aesthetic. Today, the engine sits as low as it physically can while retaining drivability.

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On the topic of engines, yes, that is indeed a Chevrolet JMS Racing LS-based V8 mated to a GT2 996 gearbox. Is a pushrod V8 the most creative power plant? Perhaps not, but with so many irons on the fire, shoehorning in a German-built V8 or a turbo air-cooled motor is something that can come later.

The de-stroked V8, complete with ITBs and a wild exhaust, should still sound pretty exotic from deep within the back of this car.

‘Inspired By’

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Joining Joe in the hands-on department is metal fabricator Jake Krotje. Jake, or ‘The Flying Dutchman’ as he’s often known, is the metal madman that constructed the ‘911’ out of aluminum. This project did start with a VIN-equipped chassis (this will aid in street registration later), but very little of that core remains today.

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Similar to Singer creations and builds of similar nature, this Half11 can be viewed as a re-imagination.

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It’s a small wrinkle the brothers have to consider when marketing the project, as they do plan on producing them as a boutique vehicle. With a company motto that reads ‘We Live For Creating Dreams’ it only makes sense they start with their own.

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But, let’s not put carts before horses here – there is still a huge amount of work to be done before the Half11 is ready to be manufactured beyond this prototype.

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Much of what you see in the various renders has become reality using modern production methods. The very intricate exhaust for example has been printed with Inconel powder – cutting-edge tech for a vehicle with its roots in the past.

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Since these photos, the Half11 was taken to Riley Stair, another individual whose name is closely associated with a number of outlandish builds. Riley handled the final wiring and plumbing of the car.

What’s Next?

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At this point, the natural question would be what’s next for the project? This is where things get interesting. The car pictured will always belong to the Bridan brothers. It’s a test mule, so it will continue to exist in somewhat of a fluid state.

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Will the production cars, if produced, have the same dampers, wheels and hand-cut slicks? Maybe, maybe not.

The same question can be asked of the engine. Switching to a more exotic powerplant – which is something many have called for – would suit the wild nature of the design, but would also require reworking the back half of the chassis.

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At that point, if things are to be extended, then perhaps the wheel diameter would need to be upsized to handle the new elongated footprint. This plays with the visuals of the final result, so it’s currently low on the list of items to be addressed.

The future is uncertain for most things, and most definitely the Half11.

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By the time you read this, the car will have completed its very first track day at Buttonwillow Raceway Park. Provided all went well and the Half11 doesn’t come back down to the studs, we hope to catch up with it again in the future for an in-depth feature.

Until then, enjoy the madness in the gallery below and follow the build on Oil Stain Lab’s Instagram.

Dave Thomas 
Instagram: stanceiseverythingcom

Photos by Keiron Berndt
Instagram: keiron_berndt

Cutting Room Floor

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Team Speedhunters

Editorial Director:
Brad Lord
Commercial Director: Ben Chandler
Creative Director: Mark Riccioni
Contributing Editor:
Dino Dalle Carbonare
Technical Editor: Ryan Stewart
Contributors: Will Beaumont, Keiron Berndt, Jordan Butters, Ron Celestine, Mario Christou, Cian Donnellan, Matthew Everingham, Blake Jones, Stefan Kotze, Vladimir Ljadov, Paddy McGrath, Brandon Miller, Rick Muda, Yaheem Murph, Sara Ryan, Trevor Yale Ryan, Dave Thomas, Toby Thyer, Simon Woolley, Naveed Yousufzai


Aston Martin Nails The SUV

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Aston Martin Nails The SUV – Speedhunters



Aston Martin Nails The SUV

It’s time for another instalment in my slightly unconventional series of luxury SUV drive stories, and following on from my recent Rolls-Royce Cullinan feature we have another submission from the UK.

This time, however, there is definitely a bit more ‘sport’ in it all. A mix of class and performance that Aston Martin does very well.

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To me, Aston Martin has always been amongst the best at mixing an upper-class feel with just the right amount of power, but when the automaker announced it was launching an SUV, there was only one thought that came to mind…

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‘Here we go again… a sports car manufacturer selling out and trying to win over a slice of the lucrative ‘truck’ market.’ Porsche, Lamborghini and Maserati have all done it, and so to will Ferrari and Lotus soon. But really, what’s the harm? Is it wrong?

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Initially, I was a little horrified at the prospect, however, if like Porsche with the Cayenne, Aston Martin’s SUV ends up being so profitable that the company can continue to develop proper sports cars well into the future, well, how could you possibly be against it?

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Then I saw the DBX and my whole outlook changed – and not for the worse. It looked sensational in pictures.

For the first time, I remember thinking here’s an SUV that actually has all the right proportions. Most SUVs have a slightly awkward look about them, but the Aston Martin DBX does not.

Setting The Stage

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This said, I was rather excited when offered an opportunity to drive one for a weekend. And the DBX looked even better in person with its glossy black exterior and gigantic 22-inch wheels. It was truly menacing.

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Exterior design isn’t the only thing that Aston Martin has got so right with the DBX. The way they’ve appointed the interior – which follows recent updates throughout the entire Aston Martin model range – ensured the DBX hit the market with all the features and gadgets you can think of. And given that this thing is priced at the equivalent of US$200K here in Japan, you’d absolutely want it to be fully loaded.

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While it ticks all the spec boxes, the DBX looks and feels like no other SUV out there. That’s not something easily achieved in this segment.

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I had the DBX parked up for 20 minutes or so on Ginza’s main road while I shot these images, and the number of positive comments I overheard from passersby was quite telling. In Tokyo, reactions like kakkoi (read: cool) are not easy to get, and especially so in upmarket Ginza where exotic and luxury cars aren’t really anything out of the ordinary.

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What seals the deal for me is the engine mounted up front – a 545hp ‘hot-vee’ twin-turbo 4.0L V8. We all know that Aston Martin gets its engines from Mercedes-AMG these days, but like in the Vantage that I drove last year, this adds to the experience rather than taking anything away from it. Simply, this is one of the best force-fed production V8s around.

Stick the drive mode into ‘Sport’ and you have an SUV with the soundtrack of an AMG GT that effortlessly machine-guns through its nine gears with immense acceleration from any speed. Despite the DBX’s 2.3-ton heft, it will go from zero to 62mph (100km/h) in 4.5 seconds. Drive it peacefully, and that V8 rumble subsides to a relaxing low-frequency burble.

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Underneath its well-executed proportions, the DBX is built on a bespoke platform that like other Aston Martins is constructed with bonded aluminum panels and extrusions. It’s impressively stiff and remarkably throwable around corners given its heft, and thanks to a 48v anti-roll bar system and active dampers, it stays flat through corners at speed. Like all vehicles of this type, the DBX is equipped with air springs, allowing it to sit at different ride heights depending on which of its five drive modes are selected.

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Like the engine and transmission, the infotainment system comes from Mercedes-Benz too. It’s not a bad thing – something I touched on in the Vantage post – as I’d rather see lower-volume manufacturers like Aston Martin go this route rather than attempting to build their own systems and completely messing it up. It makes total financial sense too, as modern systems are complex and ever-evolving. What’s in the DBX might be one generation behind the current Mercedes system, but it’s better than an antiquated unit that’s glitchy and frustrating to use.

Beauty On Its Side

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If you’re in a position to purchase a high-end SUV, you will be looking for something that checks every box. The DBX would surely come close to doing that.

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Such is the pace of innovation and engineering today, you can turn a vehicle that shouldn’t really perform at this sort of level into a package that does.

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In fact, that might be the very definition of these vehicles. They’re able to be this good thanks to the decades of development that have gone into camouflaging the fact they’re far too big and heavy to actually be sporty.

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The Aston Martin DBX’s party trick is its beautifully proportioned and unique exterior.

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It might not be for everyone in the market for this type of vehicle, but it would probably be the perfect choice if you want something that stands out in the sea of high-end SUVs. The fact that the DBX as of this month is already outselling every other model in the Aston Martin line-up speaks volumes about how right they got the concept.

Stay tuned for my next SUV drive, whatever it may be. Any requests?

Dino Dalle Carbonare
Instagram: dino_dalle_carbonare
dino@speedhunters.com

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Project GC8: Taking Care Of Business With ST Suspensions

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Project GC8: Taking Care Of Business With ST Suspensions – Speedhunters



Project GC8: Taking Care Of Business With ST Suspensions

Welcome to another instalment of Fixing Broken Old Japanese Cars On My Driveway.

On today’s episode, we’ll be swapping out a set of old Cusco coilovers for a set of brand-new ST Suspensions XTA items. And because there’s a list of things to do as long as my arm, I’ll be tackling each one individually until Project GC8 – my 1999 Subaru Impreza WRX Type RA 555 Limited – is where I want it to be. Even if that means doing them in a non-traditional order.

I’ve been a Speedhunters contributor for nearly a year now, and in addition to hunting down all the raddest cars (and meeting some fantastic people along the way), it’s also exposed me to some of the coolest products, upgrades and tech available on the market. Which is dangerous when you’re embarking on your own project.

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One of those is ST Suspensions, whose parent company happens to be KW Automotive. And we’re all familiar with the incredible work KW does when it comes to making cars handle infinitely better, be that for road use or motorsport.

How does ST Suspensions fit into this? Well, ST Suspensions are like an entry-level point into KW. They still boast quality and handling improvements, but at a more affordable price for a wide selection of vehicles. Plus, when you’re ready to delve into the world of high-performance or track solutions, you can easily make the jump to KW.

You might remember from a previous update that I took the Impreza on a five-hour road trip up to Nagano recently, so the idea of a 2-way motorsport-specific kit might be slightly wasted on my daily. One thing did stand out from this trip however: the old Cusco coilovers fitted by a previous owner performed as well as they looked. Terrible.

The rebound adjusters were either seized or spinning freely, meaning there was no way to tell what setting they were on. If I had to guess, I’d say the fronts were set for time attack and the rears to try and mimic a Toyota Century. The whole car felt completely different at each corner.

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Thankfully, ST Suspensions had the perfect solution in the form of their XTA coilover kit. This is one of their top-of-the-range solutions which boasts ride height adjustment and rebound as well as camber-adjustable top mounts. But what made this kit particularly special was the customization ST currently offers on all their coilover kits.

Not only could I choose a custom spring colour, but also a neat little message which would be printed on each spring. Have a little scroll down to see what I went for; it seemed fitting given this particular car and the questions I’m usually asked about it.

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Yup, that’s cherry blossom pink – the iconic STI colour. And a little text to remind myself that this project is very much being built and not bought.

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Why choose ST over KW in this instance? Well, the ST XTA coilover uses the damper technology and components as found in KW coilover kits. They’ve even built in the same factory. But there’s two main differences – the materials being used and the price, with one of those directly affecting the other. KW units use a full stainless steel strut, whereas ST ones use galvanized zinc-coated steel to bring the price down – perfect for a project like this.

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With all my parts and tools ready, I set aside a day to remove the old Cuscos and install the new ST XTA units. I have limited experience fitting coilovers, but failure to prepare equals prepare to fail.

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Needless to say, as I unbolted the old coilovers something strange happened. All the bolts came loose… with no rounding. No threading, seizing, nothing. Each coilover emerged from its housing with no bloodied fists, and I held each up into the sun like Simba in that scene from The Lion King.

There’s a good reason for this. Firstly, it’s a clean Japanese car. Secondly, it’s never seen a salted road. The engine may be in need of love, but the rest of the car has been looked after meticulously and not subjected to a life of grime, salt or mud. The last Subaru I changed coilovers on was my Forester STI – a Japanese import that’d spent a year in the UK. You guessed it, that process was the polar opposite to this one.

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With the old units out, I gave the hubs a quick clean (as well as the top mounting points) ready to offer up the ST XTA units. The fit is perfect; no need to cut or adjust anything even to get the camber-adjustable top mounts in. I nearly fainted, although that might have also been the 30+°C weather.

The only downside was the clearance for the Cusco strut brace, but it’s a small price to pay for otherwise perfect fitment both at the top and into the hub too.

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It kept getting better, too. With the ST units firmly in place, I could connect the brake lines and ABS sensor in the provided tabs. No messing, no need for cable ties – just perfect integration with the OEM clips. You’ll have to excuse my surprise here, but that’s what a lifetime of car tuning does to you. A simple, easy fitting process shouldn’t be a surprise, but it’s a welcome change, especially when embarking on the install yourself.

The rears? Exactly the same story. The STI top hats I purchased fit perfectly too, slotting snugly around the damper piston with a satisfying click, the springs firmly held in place with a billet aluminium centering piece. Everything went together as if it were OEM.

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To get a basic height, I took measurements off the old units and set the ST XTAs to what I thought would give a similar height. Compared to the heavy, seized spring perch of the Cusco ones, the ST springs move freely meaning ride height can be adjusted in seconds.

As an added bonus, the ST XTA spring perches are made of a friction-optimised polyamide composite material with a stainless steel insert. Sounds jazzy, right? Essentially, that prevents any corrosion occurring between the spring and the strut body. Technology passed down from the halo KW range.

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Once I set the front and back heights, I took a step back to see how the car sat. The fronts were a bit low and the rear far too high. No issues however, simply jack it back up, wind the springs down and continue until happy.

It’s difficult to see in the photos, but the rear wheels have positive camber due to the ST XTA lower hub mounting tabs (which are more in line with the OEM shape) versus the old Cusco units which increased camber. It’ll need proper alignment and setting anyway, so this will get resolved later on.

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I’ll get on to that once I’ve got the rest of the mechanics and bushings up to scratch. Remember that list I was telling you about earlier on? Yup, it’s a big one. And I’ve just added a wheel alignment to it, but it’ll be absolutely worth it in the end.

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Even with my limited tools and experience, it’s been a properly rewarding process fitting my Impreza with this XTA coilover kit. What I anticipated to be a pig of a job turned out to be super easy, and it won’t be long until the fun really begins.

I say that, because on the next episode of Fixing Broken Old Japanese Cars On My Driveway I’ll be pulling out the EJ boxer engine, breaking it open and (attempting) to replace the internals. On my kitchen table.

The anxiety is already kicking in, but until then it’s time to go put some more miles on Project GC8.

Toby Thyer
Instagram _tobinsta_
tobythyer.co.uk

The SH Garage on Speedhunters

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SH Garage: Pushing The Limits Of Project GC8

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SH Garage: Pushing The Limits Of Project GC8 – Speedhunters



SH Garage: Pushing The Limits Of Project GC8

The Purchase

There are two ways in life: the quick way and the long way. If we use food as an analogy to unfold this deeply profound philosophy, the quick way is Uber Eats and TV dinners, while the long way is slaving over a hot stove while following a Michelin-star chef’s recipe and feeling a real sense of achievement when belts are loosened at 9:00pm.

Almost everything in life is better when we take the time to savour the moment and really put in the hard yards. It allows us time to make plans, contemplate outcomes and work out how to get there. It also helps to eliminate any chance of things going wrong, although, Sod’s law dictates that something will always go wrong. Bracing for the inevitable, the best we can do is take it slow and do it properly the first time.

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As they say, if something’s worth doing, it’s worth doing right. These profound words of wisdom also ring true when it comes to building cars. And when it comes to modifying or repairing our pride and joy, the stakes are a little higher.

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I’ve learnt my lesson in the past, rushing things with my project cars and ultimately making them worse. This one will be different, or at least that’s the plan.

As is often the case with rare old cars, my GC8 was at the other end of the country, which meant I bought it sight unseen after a late-night, Asahi-fuelled Yahoo! Auctions Japan bidding battle. Win!

To be fair, the car was very true to its photos and listing blurb. Mostly. The body is straight and paint the is excellent, but unfortunately some specifics were omitted from the mechanical description. The ad stated: “engine runs fine with no problems, but 3rd gear sometimes pops out.”

The latter part of that statement I could deal with, because a 6-speed swap from a newer GD series STI was on the cards regardless. But the first half of that statement did not really tell the full truth. While the engine did indeed run fine, boosting nicely and not leaking oil from every orifice, there’s a subtle rattling sound coming from deep within.

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I’m generally a pretty trusting guy, and even more so in Japan where I stupidly think that people are 100% trustworthy and honest. Because of this I didn’t really listen carefully to the engine when I collected the car, and with a photoshoot to get to I simply drove my auction win away into the sunset.

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After the shoot I stopped to take some pics of the new car, and in the quiet of the night it was soon obvious that the engine did in fact have a problem. By the time I emailed the seller, I was told “I didn’t hear anything, why didn’t you say something?”

Honestly, I’m actually at peace with the whole thing and looking forward to replacing the engine’s innards soon. Considering how much I won it for at auction, I’m pretty happy anyway.

The Trip

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Before I start pulling the WRX apart and replacing everything, I wanted to see what the weak points of the car are. A visual inspection would have probably been enough, but where’s the fun in that?

When I headed to Nagano Prefecture for an event recently, I had two choices: take the toll roads and get there in two hours, or take the scenic route and get there in five. Obviously, I decided to go the long way and make a kind of touring holiday out of it. It would be a good opportunity to just enjoy the car before it goes in for surgery. After all, taking things slow is my new zen, remember?

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Pushing the plucky little Impreza through the twisting mountain roads, it was easy to imagine how McRae and Burns must have felt on WRC tarmac stages. The sparse interior allows a direct connection to the outside world; the rush of the wind, growl of the motor and gentle pssshhh of the turbo blow-off valve make every corner a delight.

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And boy, there were a lot of corners.

Taking the scenic route means leaving Kanagawa Prefecture, going past Mt. Tanzawa and heading into the highlands of Yamanashi Prefecture. From there it’s a couple of hours driving through the Minami Alps past Mt. Kita (Japan’s second largest mountain after Mt. Fuji) and Mt. Aka until finally arriving in Nagano Prefecture where Nagano City has an altitude of 371.4m.

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Even though I had an evening photoshoot to get to, I could not resist stopping at what seemed like every mountain pass to take photos of either the car, the road or the view. It’s a trip that I won’t forget any time soon. A soak at one of Nagano’s local onsen was a welcome respite from the day’s drive.

The Test

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This isn’t the first road trip I’ve had in Project GC8. Some of you may remember I that I drove it home from Tokushima, a 12-hour trip, if not you can check out that story here. What I didn’t tell you was that, because of the aforementioned engine issue, I babied it, keeping revs under 4,000rpm for most of the way.

That’s why this trip was so much fun. I just stopped worrying about things and just enjoyed the drive. Knowing that I’d be replacing most of the engine, I wound down the windows and removed the exhaust silencer which drowned out the mild-but-ominous ticking from under the hood. I wanted to see how the suspension components had held up after years of track use. I was never going to really lean on it, because I didn’t want to be stuck on a mountain with a conrod lodged in my radiator, but I could at least hit boost every now and again and focus on the handling.

Admittedly, to really test the limits of an Impreza, it really needs to be driven on a track, but with very few cars on the road, I was able to attack the tight corners of these mountain roads with enough vigour to get an idea of how things are holding together. Surprisingly, the tired and worn Dunlop Direzza tires did a pretty decent job keeping grip.

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Less surprising was the lack of body roll through these corners. The Cusco half cage and strut tower braces make the chassis and body very tight indeed with little-to-no flex. Steering is direct and basically the GC8 will just go anywhere you point it. However, left-hand turns induce an irritating squeal from the steering pump and right-hand turns invokes a lovely whir from the front drive shaft, or somewhere in that vicinity.  

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Once I started pushing the car through some serious corners it became obvious that each side of the car was handling differently; the left side hard and the right side soft. When you’re driving a car renowned for its balance and low center of gravity, having mismatched coilovers is like Usain Bolt running with a trainer on his left foot and a stiletto on his right.

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The Verdict

Overall, despite the elephant in the room (or in the cylinder block), the little Impreza is in good structural and cosmetic condition and is an absolute joy to drive. It’s a very direct, visceral and sensory-tickling experience which will only improve with some attention to its worn parts.  

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As I’ve said before, these cars were never built from the factory as rally cars or track weapons. Basically, they were sold – especially in the case of the Type RA – as a base car for works teams, privateers and hobbyists to build into race cars as they deemed fit. Subaru were not, and still are not, a big company compared to the likes of Nissan and Toyota, so manufacturing costs had to be kept low in some places to make any profit. Considering that 99% of this car is stock, I think it’s held up pretty well.

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Half of the modifications it does have are inside the cabin. There’s a Sparco bucket for the driver, HKS boost meter and a Lamco triple gauge set, a Momo wheel and of course an ETC reader who reminds you to insert your card every time you turn the key.

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Being a Subaru, this one, like most, has lived a colourful life, and it’s been setup for light track work and spirited road driving. It came with some extra goodies, those I’ve mentioned already plus a Cusco rear diff brace and master cylinder stopper, as well as Endless brake lines and pads.

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The weak points are definitely all the bits made of rubber. After 22 years and 170,000km it’s safe to say all the suspension bushings need replacing with OEM STI items. The engine, gearbox and rear diff mounts could all probably do with being upgraded to poly bushings too. Further inspection found a ripped open steering rack boot.

The Next Step

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So, what’s next? Well, like a newlywed couple planning their honeymoon weekend away in Tahiti, I’m busy planning the purchase of all the new internal parts for the EJ boxer engine. It’s all very exciting, although I’ve never got as far as a honeymoon so I can’t compare.

The Cusco coilovers have to go because they have either not been looked after or have just given up the ghost of their own accord. Thankfully, one of Speedhunters’ fantastic Official Suppliers has stepped in to help in this department, and I look forward to bringing you that story in due course.

Toby Thyer
Instagram _tobinsta_
tobythyer.co.uk

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Anything Is Possible At Daddy Motor Works

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Anything Is Possible At Daddy Motor Works – Speedhunters



Anything Is Possible At Daddy Motor Works

Welcome to Daddy Motor Works where your wildest engine swap dreams can become reality.

As you probably recall, we met up with Oto-san a while back when he showed us his soon-to-be-GR-Yaris-powered AE86 Levin drift car. As I touched in that story, engine swaps aren’t something Oto-san simply dabbles in – they’re what he does day in and day out, and it’s pretty much been that way right back to the time he was a mechanic at C&Y Sports.

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Oto-san is the sort of fabricator that Japan needs more of. Most modifying here revolves around bolt-on parts and kits ordered out of a catalogue, all fitted via an instruction booklet.

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A lot of it comes down to people only wanting aftermarket upgrades that been proven and tested countless times before, perhaps so that if it all goes wrong there’s a warranty or they can just complain to the tuner that did the fitting. That’s understandable I guess, especially when you’re talking about late-model or brand new cars, but it really does stifle creativity.

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Oto-san’s customers are different. They want something unique, and Daddy Motor Works is a company that can take all these ‘what ifs’ and make them come true.

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Not that every car that passes through the shop leaves with a motor swap; Oto-san will take care of any request. Take this SR311 Datsun Fairlady 2000 for example….

It runs the stock – albeit now worked – 2.0L four-cylinder.

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In was in for a little modern touch in the form of an electric power steering conversion. Oto-san does quite a lot of these, using compact steering systems from modern kei cars. They’re easily integrated to all sorts of Japanese classics, making them far more easy to live with.

The Swaps

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It didn’t take me long to notice the RPS13 in the corner of the shop.

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The eight aggressively-angled, shiny velocity stacks protruding from the center of the engine bay was instant confirmation that the Nissan’s original four-cylinder is gone.

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If you’re the type that doesn’t like cross-brand engine swaps, then this one’s probably not for you. But is there really anything wrong with a Toyota 1UZ-FE in a 180SX? This won’t be the most powerful S13 out there, but that wasn’t the goal.

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The goal was reliability, smoothness and sound. That’s three boxes checked in my book!

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A 1UZ would probably go quite well in this Toyota Crown Super Deluxe, but that’s not happening.

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And neither is this 2JZ sitting close by – such a swap is far too predictable for Oto-san.

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The Crown is getting a VQ25DET (that engine wrapped in plastic), the 2.5L single turbo V6 that originally powered the M35 Nissan Stagea. How’s that for unique? The DET version of the VQ was a strong motor that on paper had 280PS, but in reality made over 300 horsepower and bucketloads of torque. Mated to an automatic transmission, this old Toyota will soon be a real pleasure to drive.

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On the other lift were two more engine-less cars ready for heart transplants.

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First up, the BMW 2002. Can you guess what it’s getting? That subframe is a modified AE86 unit…

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No, not a Toyota engine, but a Honda F20C from an S2000. When I think of a modified or race-ready 2002 I picture a high-revving four-banger, so this is a very cool swap in my opinion.

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Oto-san reassured me that the Hakosuka was only in for an engine refresh, so will continue to run the stroked L-series that’s been powering it for a while now.

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On the floor next to the Skyline were the headers, exhaust system and intake setup.

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The SSR MKIIIs get a big thumbs up from me; the gold centers are a great look against the Skyline’s glossy red paint.

The Machine Shop

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There is very little that Oto-san orders from a catalogue – other than sheet metal and steel tubing that is. All fabrication is done in-house, and there’s enough machinery on the far side of the shop to bring all his ideas to life.

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From the lathe and drill bench to multi-axis drill machine and pipe bender – Oto-san has pretty much every tool he needs.

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He’s even modified this sheet metal bender with a Nardi steering wheel. He uses the bender so much that he figured it might as well look and feel special.

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The main workbench is where components are laid out and cleaned up when rebuilding or upgrading engines, transmissions, differentials, or anything else that needs attention.

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Like any shop that specializes in this sort of work, there is a seemingly endless array of parts laying around. From bits and pieces to be used on current projects….

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…To stuff that will be stocked up and used another time on future builds.

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Whatever it was, it was just fun finding out from Oto-san what things were.

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On each side of the workshop is a mezzanine level. One side is reserved for storage, and that includes a BBQ grille for those important shop cook-outs.

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The other side is where Daddy Motor Work’s air-conditioned office is located. Check out the old Speedhunters stickers I gave Oto-san when I first met him back in the day.

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This is where Oto-san meets his clients and sits down to talk ideas.

The setup really does maximize the available space.

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The large paved yard in front of the shop is where Oto-san’s donor cars are stored. They’re constantly giving up bits and pieces so that new projects can be completed and made functional.

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If you’re anything like me, I’m sure you can’t wait for Oto-san to finish the G16E-powered AE86. Hopefully we’ll get to see it before the 2022 Tokyo Auto Salon in January next year.

Dino Dalle Carbonare
Instagram: dino_dalle_carbonare
dino@speedhunters.com

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Pro Shop Wave, Drifting Since 1992

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Pro Shop Wave, Drifting Since 1992 – Speedhunters



Pro Shop Wave, Drifting Since 1992

Long before drifting became a professional motorsport – more than a decade before Formula D cars slapped on their first wraps, and even before the birth Japan’s own D1 Grand Prix series – Pro Shop Wave was building and tuning drift cars for local drifters in Kanagawa, Japan. 

As usual, I found Pro Shop Wave purely by chance. Driving past the shop on my way home from Odawara Castle, drift cars, piles of tires and parts, and the unmistakable face of a Hakosuka Skyline peering out from a dark garage drew me in for a closer look.

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Out front the team were working on a drift-hardened S14 Nissan Silvia, but they were more than happy to chat and let me take some photos.

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Pro Shop Wave has been located here since 1992, and I don’t think the shop’s changed much since then. Time has not been kind to the building; vines and rust are slowly reclaiming it for the earth. If you block out the traffic from the adjacent freeway, you could almost imagine this shop servicing Mad Max-esque machines in a post-apocalyptic world where drift cars rule the roads.

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To say Pro Shop Wave is well established would be the understatement of the year. Expanding on my opening comment, the company opened its doors eight years before the first D1 Grand Prix event and 12 years before the first Formula D competition. Of course, drifting was already popular in Japan in 1992, as the first organized drift event had happened six years prior.

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Pro Shop Wave are the guts and muscle behind sister company B-Wave, who make really cool custom parts for drift cars, and also for people-movers like the Honda Odyssey. Their body kits are even available on Japanese online shopping giant Rakuten.

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One of the mechanics I talked to told me that he, along with a few other staff members, were part of the Night Walkers street racing team. They’ve been around forever, racing mostly four-door sedans like the Toyota Chaser and Nissan Laurel. The Night Walkers have produced a couple of pro drifters from their ranks, notably Tomokazu Hirota.

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Back in the day, Hirota-san was famous for being one of the only D1GP drifters to run a Toyota Verossa, a model I’d never seen or heard of before. The car’s 2.5L 1JZ-GTE and fine tuning helped him take second place at Round 4 of the 2008 season, and Keiichi Tsuchiya even crowned him ‘D1’s best Verossa drifter’.

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Looking around the place, I was interested to find out how Pro Shop Wave has managed to survive as a business for almost three decades. If you check out their website, you’ll find all their aero parts, gauge clusters, suspension and engine components, which I’d say probably make up a substantial part of their revenue. If you’re looking for period-correct JDM drift style, the parts are all perfect; my guess is the designs haven’t been changed since they first hit the market. I personally love the 180SX body kit.

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If the online shop is the bread and butter, then working on customer cars must be Pro Shop Wave’s pudding. Adding to this, motorcycles – classic, custom and contemporary – are also restored, modified and maintained from the premises.

Drifting is a legit hobby in Japan and not just for people wanting to relive the ’90s. Apparently young kids are getting into the sport too, but it’s not cheap to buy a base car anymore. The rapidly rising value of 180SXs and even Chasers is enough to make the eyes of a sea otter water, but once that initial purchase is taken care of, drift consumables like wheels, tyres and fuel are all pretty cheap in Japan.

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This is great news for drivers, small shops like Pro Shop Wave, and for Japanese motorsport in general. The more young people and grassroots drivers there are developing their skills on the various circuits in Japan, the higher the chance for pro drivers to emerge and inject both talent and revenue into the industry.

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Of course, keeping the drift spirit alive has a great cultural effect too.

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I really cherish workshops like this, and hunting them out – or just randomly chancing upon them, as was the case here – is possibly my favourite part of Speedhunting. Finding companies like Pro Shop Wave is just my style – junk everywhere, cars in pieces, colourful characters elbow-deep in engine bays who are happy to shoot the breeze.

For a ’90s JDM drift nostalgia trip, you can see Pro Shop Wave’s blog here. And check out YouTube for a few Night Walkers videos here.

Toby Thyer
Instagram _tobinsta_
tobythyer.co.uk

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A Brake Restoration For Project Nine

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A Brake Restoration For Project Nine – Speedhunters



A Brake Restoration For Project Nine

Free Time & Fresh Plans

Time stops for no man. I’m reminded of this by the inevitable wave of guilt that crashes down around me every single time I start writing and realise just how long it’s been since the last Project Nine update.

But I guess the silver lining of zero updates means that my Mitsubishi Lancer Evolution IX has been behaving, right? This is true; since our last update the car hasn’t skipped a beat. It’s been driven daily, punctuated with a handful of spirited mountain runs to keep me sane, but sadly I’ve not had the time to get out on a track since our last story.

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Oh yeah, and I guess we shouldn’t forget that little Covid situation… So little happened in my life during 2020, that I quite frequently forget it existed at all. My memory must be stored by events and not dates, because I always refer to 2019 as ‘last year’ or a ‘few months ago.’ That’s a great excuse for about 12 months’ worth of silence.

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One positive to come from the enforced downtime was actually having enough spare time on my hands to think seriously about how I’d best like to shape my Evo moving into the future.

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It’s been my faithful accomplice for quite a few years now, so I’ve decided to spend a little more time and effort in 2021 to restore the car’s weaker and more worn components.

For a performance enthusiast, I think the Evolution IX represents the pinnacle of Mitsubishi. There’s no need to rewrite an already solid package. I’m not interested in hitting 12,000 horsepower on the dyno, making it a dedicated track car, or becoming a speedhump-fearer.

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The goal here is to chase an OEM+ look and feel. I’ll be aiming to take advantage of some of the technological advancements over the last 15 years to enhance the already brilliant package Mitsubishi released from the factory.

Brembos, Sweat & Powder

The most sensible place to start our renewed project is to restore what bugged me most about the car. After all, a chain is only as strong as the weakest link, and that link for the Evolution – at least aesthetically speaking – was faded Brembo callipers.

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The original vibrant red was roasted to a flakey brown during some ultra-high temps at Sydney Motorsport Park chasing down a friend’s NSX. For the longest time, I tried to ignore how much they detracted from the vehicle’s overall appearance.

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Scotty Barter, a mate of mine who happens to sell all the good stuff a powder-coater craves, had offered to help restore the poo-coloured Brembos a few times over the last couple of years. A kind gesture and a genuine offer for sure. ‘Yeah yeah, we’ll talk about it later,’ was my usual reply. It’s not that I wasn’t interested, I just know how busy Scotty is running Oxytech, raising a family, helping out other mates’ builds and trying to find time to work on his own project cars.

But eventually, the universe conspired against my faded callipers. I got the call to shoot Scotty’s freshly-finished and very tough ’56 Chevy work truck for Aussie magazine Street Machine. During a chilled night of photography, rum and pizza, it was agreed that I’d finally take up his generous offer and we’d give Project Nine the calliper refresh she deserved. And while the brakes were removed, my tired-looking RAYS Volk Racing CE28Ns would also cop a fresh coat of powder.

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In hindsight, I doubt I would have ever agreed if I had a full understanding of the time and effort involved beforehand. Like most automotive projects, the bulk of the work hides within the preparation – in this case a plethora of tiny tasks that take hours. In comparison, the main tasks of blasting and applying powder were by far the quickest and most fun elements of the restoration.

The Process

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It’s not a difficult task by any means, it’s actually a pretty straightforward job. Nonetheless, I appreciated having Scotty on hand to help out. The experience he brought along after having done dozens of similar restorations made the task as simple and quick as possible.

If you’re considering a similar restoration and not sure where to begin, grab a coffee and get comfortable; Scotty and I documented the entire process. While strictly speaking this isn’t a guide, it should still be detailed enough to be somewhat useful. Even if it’s just for sizing up the scale of the job before choosing to DIY or throw cash at the problem.

OK, let’s get started. Removing the wheels and brakes is straightforward, and frankly, if this is outside of your comfort zone, you should probably be paying to get the job done. Be mindful to place your brake pads in a way that’ll ensure they all go back in the same location and rotor side. Oh, and get yourself a brake line clamp kit to save a lot of mess. Brake fluid is not your friend.

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Before you get carried away splitting your callipers, give them a good inspection and check that you’ve got all the replacement seals and any other ancillary parts that may need to be replaced. Give each calliper a solid inspection for other signs of damage. Callipers are usually bullet-proof, but trust me, you’ll want to find any extra issues at this point and not further into the process.

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If you’ve decided you’ve got what you’ll need to proceed, godspeed and good luck. Loosen those nipples and use compressed air to blow out the seals and pistons through the bleed valve. Follow up by removing the nipples, lines, and seals. You can remove the squealer pads, but you’ll need a Torx bit and some patience. Lastly, and of course the least fun bit, you’ll need to crack the Allen bolts and separate the two calliper halves to prepare for a proper stripping.

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In our case, we’ve used Oxytech’s own Classique Strip AS-3. I blinked with a vacant stare when Scotty told me it’s a methylene chloride-based solution that strips quickly even at ambient temperatures. I smiled politely, but really I was thinking how fancy the word ‘classic’ looks with a slight variation in spelling.

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Each piece was hand rinsed in some fresh water, but instead of leaving them out to dry we had the luxury of baking them in the oven for 20 minutes to help remove any residual stripper.

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While the bare Brembos received a light sandblasting all the external bolts, plates, and bits were lined up for a tidy up using some general thinners and a bit of wire brush action. This was completely optional; I guess it’s up to you how far you take the restoration, but what’s the point in pulling it all apart to stop halfway?

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We took a particular interest in the bolts as we planned on giving their heads a very light colour coat, too.

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Before blasting or sanding, be sure to fill in any gallery entries and cover any factory machined surfaces. Scotty used an #80 mesh aluminium oxide blasted on low pressure.

The beads aren’t too harsh, and in his experience they leave a mint profile. Believe it or not, now we’re finally ready to lay the first coat of powder.

The nerds in here who don’t already know how a powder gun works will find it all more interesting than they’d probably presumed; I know I did. The gun actually strips away a heap of the electrons as it excites the powder before discharging. Remember as a kid rubbing a balloon through your hair to make it stand up? Well, the same principle is what ensures a nice even coat here. The negatively charged particles move and cling to the nearest earth point, which happens to be what you’re trying to coat in perfectly flat powder.

See, way more interesting than you probably thought.

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Scotty shot the first batch and explained the process: distances, motion, quantity. It looked pretty simple.

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But for some reason when it was my turn to let loose I ended up with more powder on me than the callipers. At least it gives you guys and gals a chance to appreciate my amazingly non-traditional colour choice; Dormant Purple.

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You’ll notice the two colours in the oven? The callipers enter the oven purple and exit silver after being baked at 200°C (392°F) for 35 minutes. After cooling a second coat is applied. It’s technically a clear coat, but it reacts with the base coat to create the final deep purple. There’s a time-lapse of the transition in a video I prepared at the end of this post.

Now all that’s left is to break out the new seal kit and repeat the dismantling process in reverse.

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Take your time and be extremely careful when removing the blanks you fitted to protect the machined surface; you’d hate to get this close to the finish line before you screw it up and damage your pristine brakes.

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That’s a lot of instruction for a seal kit. Just make sure you grease up the piston seals and don’t forget about the centre seal that unifies both sides.

My new Brembo heatproof decals were sourced online. I’d purchased a set for my old Evolution VII and they survived years of abuse.

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It’s amazing how a splash of colour can make such a difference. I copped a lot of ‘naysaying’ amongst mates when the bold colour choice was mentioned, not that it matters, but most of them have come around to the idea now.

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To help finalize the transformation, Scotty also sandblasted my tired-looking CE28Ns and gave their lips a quick polish too.

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Purists may scream and hunt me down for blasting away Volk Racing’s iconic anodized bronze finish, but I think Toyota 1G3 Magnetic Grey really suits these wheels.

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The wheels aren’t complete yet – there are still a few little touches to add – but hopefully everything will arrive soon and we can do the full reveal on an upcoming drive day with mates. I’m pretty keen on putting these new Yokohama Advan A052 tyres through their paces, so will report back soon.

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It’s so easy to only focus on modifying the bigger ticket items, so I hope that by seeing the impact this relatively small job has made to the car, it will motivate you to also think smaller and start attacking a few of those easy-to-ignore jobs of your own.

In the meantime, I cut a quick video of the calliper restoration process. I’m fairly new to video, so don’t expect a full-blown production, but I do hope it helps.

Matthew Everingham
Instagram: matthew_everingham
matt@mattheweveringham.com

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Alive & Drifting: HGK’s 1,000hp, 2JZ-Powered A90 Supra

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Alive & Drifting: HGK’s 1,000hp, 2JZ-Powered A90 Supra

In summer 2020, I had the opportunity to visit HGK Motorsport in Latvia, where the team was working on their first A90 Toyota Supra drift car.

During my visit, the A90 had all the fabrication work done, but was missing that HGK signature carbon-Kevlar body kit and an engine. Up until just a couple of weeks ago, we had no idea what the HKS ‘Supra Jet’ would look like in its finished form, but today we can show you.

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My original plan was to travel to Russia and photograph the completed car, but we all know why that couldn’t happen. Instead, we collaborated with Vsevolod Rozhok, a talented young drift photographer from Siberia, who provided these striking images to go with my dry copy.

HGK spent an entire year developing this chassis into a competitive world-class drift machine, with every aspect of the new build engineered from scratch. Initially, a stock A90 was 3D-scanned and then undressed to a bare shell where excess pieces were shaved off, important elements were strengthened, and a roll cage was designed and tightly integrated within the cabin.

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The body kit was also engineered, not simply designed to look good. HGK’s head engineer, Harijs Skupelis, worked closely with a 3D designer to give calculated feedback for the optimum mounting points, where the air should flow, what parts should have easy access and so on.

It’s actually the first A90 full body kit in the world; every OEM panel was replaced with an upgraded carbon-Kevlar piece. The kit shaves a couple of hundred kilos.

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This particular car was built for Toyota Gazoo Racing-supported driver Nikita Shikov, who drives in the Russian Drift Series (RDS). Since it was destined to compete in one of the world’s top drifting series and perform straight out of the box, using the BMW B58 engine wasn’t an option for Nikita. Instead, he opted for the reliable and familiar 2JZ-GTE, tuned to just over 1,000hp through a Brian Crower stroker kit and a single Garett G35-900 turbocharger, among many other performance parts. The engine was prepared by Chepa Racing in Ukraine, a company operated by current RDS champion Alexey Golovnya.

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Nikita’s team is in close contact with a number of international drift teams running the new Supra, and everyone is openly exchanging chassis data. Nikita is sure that he’ll swap back to the Supra’s original engine in the future, but right now they’re waiting for Papadakis Racing to figure out the weak points.

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Japanese drivers Masato Kawabata and Daigo Saito were the first to prepare A90s for drifting, and noted that while the stock car handles extremely well, as soon as you start widening the track it can quickly get snappy. Having this information, HGK’s engineers were able to adjust the Wisefab kit accordingly. They were also able to work with Russian company Power Wheels to build special sets of wheels measuring 18×9-inch +22 up front and 18×9.5-inch -6 in the rear. Of course, to allow the wheel and tire combo to operate at their maximum angle of attack, a good chunk of metal needed to be chopped out of the inner arches.

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As you’d expect with a build of this caliber, the cooling, fuel tank, and oil systems are located in the center of the vehicle to shield them from contact, as well as to limit the pendulum effect. What you’ll find in the rear is a combination of bash-bar and crash-bar to absorb any impact. The carbon-Kevlar body itself has become the standard for top-tier drifting for its elasticity.

A little bit of trivia that not many people know: HGK Motorsport doesn’t actually make the carbon-Kevlar pieces themselves. This aspect of HGK builds is outsourced to OCT Composites, another niche Latvian company.

In the end, the HGK Supra lost 925lb (420kg) from its factory weight, tipping the scales at 2,535lb (1,150kg). The headlights, taillights, and F1-style fog light in the rear are the only stock exterior items retained.

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Real-world testing of the Supra has just began for HGK and Nikita, and in the numerous videos circulating online the car looks both fast and competitive.

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On the subject of video, HGK prepared the clip above, which takes an extensive look at the build, if you’re interested.

We’ll be keeping an eye on how the Supra performs in this year’s RDS, and hopefully I’ll be able to see the finished car for myself sooner rather than later.

Vladimir Ljadov
Instagram: wheelsbywovka
because@wheelsbywovka.com
www.wheelsbywovka.com

Photography by Vsevolod Rozhok
Instagram: itsbombaymane

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Pulling A 217mph Wheelie On A 540hp Turbo Suzuki Hayabusa

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Pulling A 217mph Wheelie On A 540hp Turbo Suzuki Hayabusa

“I’d have gone even quicker to be honest, but the wind caused a bit of a wobble, so I eased off.”

Read in isolation, that is the basis of nearly every motorsport story. ‘I’d have done even better, if only for the never-ending battle against nature and conditions.’ ‘I’d have gone quicker, faster or more, if only…’ But, with a bit of context, that particular opening statement is truly mind-bending, and it’s about time you learned about Ted Brady, the man behind one of the craziest records ever set.

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Anyone who’s ever laid their hands upon a motorcycle’s handles will know the urge to twist the throttle. Go faster, go further, go up on the back wheel. Ted was the exact same.

“I was 18 when I first got a bike, and it was a case of just going out and messing. We’d race each other, but then I learned to wheelie, and that was it. I was on the back wheel everywhere; any chance at all really.”

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So far, so very normal – a young fella popping wheelies, what’s new? But for Ted, it was just the beginning of an obsession that’s led him to world records and invites to some of motorsport’s biggest events.

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Ted takes up the backstory: “As I was getting older, I started to get a buzz for competition. I entered a few local drag races, but by the end I’d get bored and end up doing the course on the back wheel. I toyed with the idea of going road racing, and tried out a few short course hill climbs, but it wasn’t for me. The risk was too big, and I doubt my mother would have ever let me do it.”

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With racing pushed to one side, an outlet was still needed. There was a will to go fast and a constant urge to do wheelies, so in 1996, Ted headed across the Irish Sea for his very first competition. It was the start of a frenzied drive to become the fastest.

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“The first time I went over, I just had my normal road bike in the back of the van. I knew no-one and landed on the Isle of Man not knowing what to expect. It was just a huge runway, a load of great people and some of the quickest motorbikes I’d ever seen. Everyone was so welcoming, and I was like a kid with all the freedom to go as fast as I could.”

Over the next few years, the bug bit. Wheelie competitions are a simple business: a 1km stretch of tarmac and the aim to go as quick as possible with the front wheel raised. I’ll leave Ted describe what its like from his perspective…

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“It’s just a rush. The marshal gets the message to go and you get a tap on the shoulder. It’s head down, short shift right up to sixth gear. We get about one kilometre to get up to speed with the throttle pinned, but in sixth I have to be right at a sweet spot. Then, properly moving at about 180mph [290km/h], the front comes up and it’s all guns blazing then. The wind is pushing your body in all manner of directions, but I still have the throttle wide open. The cushion taped onto the seat doesn’t look great, but that was key – it kept me in the seat at full speed.”

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Just picture that for a moment. Flat out, down a runway, and deciding to pop a wheelie while shifting into sixth gear…

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“Cross the line, it’s a case of get speed off as quickly as possible without locking up. The front wheel shoots a cloud of smoke when it hits the ground and binds up for a second or two, but then I ease down the gears, but there ain’t much room to spare.”

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Remember that sentence at the start? The ‘I’d have gone quicker’ one? Well, in 2017, during a Straighliners competition at the ex-RAF Elvington airfield in Yorkshire, England, Ted went faster than anyone ever before.

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“I set the record at 217.85mph [350.59km/h] that day, but the wind was really starting to pick up and it got a bit squirrelly towards the end in fairness, so I had to back off a bit.”

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No, that is not a typo. The man before me, who is such an absolute gent, has just very calmly described touching over two hundred and seventeen miles per hour on the back wheel. For perspective, all those clips you see of the Isle of Man TT or the North West 200, the top speeds are in the 196 to 198mph [315 to 318km/h] territory, but this unsung hero from the south of Ireland is eclipsing that down a UK runway.

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“I was delighted when I got the record, especially now its in the Guinness Book of Records, but I keep thinking that I’d love to get back over and try to go even quicker. It’s always the drive to go quicker, you know. When I was on a 1,000cc, the plan was to be the quickest, and when this machine came up, I knew it was my chance to go for the real speeds.”

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The machine part of this record is almost as impressive as the feat achieved. Born from a road-going bike purchased by a friend from new, Ted’s Suzuki GSX 1300R Hayabusa is a long way from how it left the Toyokawa Plant in Japan in early 2004.

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“It was a bike that I’d seen on the road and really liked, and I knew in my hands it could be developed into what it is today. When the chance came to buy it, I just knew it was the one to set the record. It’s not the most polished up or showy thing, but it does exactly what it needs to do.”

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At it’s core, this is a turbocharged ‘Busa pushed to the limit. The ‘Stage 3′ build features a BorgWarner EFR 7163 turbo, allowing for 540bhp to be sent directly to the rear wheel. The overall weight of 240kg (529lb) is heavy in the bike world, but the power-to-weight ratio is on a scale I’ve never seen before.

The engine was built by Holeshot Racing in the UK. They pretty much changed everything necessary to handle the boost levels, but the engine is so strong from the factory that it can take a lot of abuse. Holeshot changed the pistons, con-rods, the cams, and then bolted on the turbo.”

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The work of Holeshot continued through to the electronics. “They got everything running through a Syvecs standalone ECU mounted under the seat, and that feeds everything onto the AiM digital dash.”

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“It’s actually fine riding at speed. It’s a bit heavy and the boost can come on strong, but I do like to test it every once in a while, keep it all working well and make sure there are no surprises for when I get back to Elvington for another go.”

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That’s the overarching desire that shines through, that this isn’t finished yet. The record may be in the bag, but that just means a target on the back. There’ll always be someone looking to knock you off the perch, so why not raise the bar.

As we finished up the shoot, I still struggled to make sense of the whole thing. Here, before me, are two very different items. To my left, decked out in leathers and telling stories of rubbing shoulders with the greats of the motorsport world at Goodwood Festival of Speed in 2019 is one of the nicest and most humble men I’ve ever met, and to my right idles the single scariest motorbike I have ever seen up close.

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Ted Brady is a record setter, a thrill seeker and has an unending passion for hunting speed. Not many have heard of the quiet man from Co. Cork, but what he does is downright spectacular.

Cian Donnellan
Instagram: Ciandon
Facebook: CianDonPhotography

Ted Brady’s 2004 Suzuki GSX 1300R Hayabusa Turbo

Engine:
Suzuki 1,300cc four-stroke DOHC 16-valve,  CP forged pistons, Carrillo connecting rods, Kent Cams camshafts, adjustable cam gears, 12mm cylinder studs & spacers, cylinder barrel spacer, BorgWarner EFR 7163 turbocharger, Turbosmart HyperGate45 wastegate, water-cooled plenum with separate radiator & electric water pump, K&N air filter, 1,000cc jnjectors, Bosch 044 fuel pump,Dynatek high output coils

Electronics:
Syvecs S8L ECU, 4-bar MAP sensor, NTK race lambda sensor & connector, Bosch knock sensor, AiM MXL Strada digital display

Driveline:
Lock up clutch and spring kit, extended outer casing

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